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1981 Mini City 1000
Moderators: spud1979, The Marcos Graveyard, Moderators
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- NON Member
- Posts: 293
- Joined: Mon Aug 24, 2020 10:27 am
- Whats your location?: Dundalk
- Region: Eastern
- What Minis have you?: 1983 Mini City 1000
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Re: 1981 Mini City 1000
There looking great, fair play diy'ing them!
Did you have to use the metal tape for masking off?
Did you have to use the metal tape for masking off?


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- NON Member
- Posts: 246
- Joined: Thu Jan 03, 2019 9:44 am
- Whats your location?: Ballybrittas, Co. Laois
- Region: Eastern
- What Minis have you?: I owned a 1978 Mini 850 when I was in my late teens. I owned a 1986 Mini Chelsea that I imported from the UK. Also owned a 1982 MG Metro that was bored out to 1293. Restoring a 1981 Dublin Mini City.
- Contact:
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- NON Member
- Posts: 246
- Joined: Thu Jan 03, 2019 9:44 am
- Whats your location?: Ballybrittas, Co. Laois
- Region: Eastern
- What Minis have you?: I owned a 1978 Mini 850 when I was in my late teens. I owned a 1986 Mini Chelsea that I imported from the UK. Also owned a 1982 MG Metro that was bored out to 1293. Restoring a 1981 Dublin Mini City.
- Contact:
Re: 1981 Mini City 1000
Some more powder coating today. Weather was horrible so glad to be tucked away in the garage for a few hours.
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- NON Member
- Posts: 246
- Joined: Thu Jan 03, 2019 9:44 am
- Whats your location?: Ballybrittas, Co. Laois
- Region: Eastern
- What Minis have you?: I owned a 1978 Mini 850 when I was in my late teens. I owned a 1986 Mini Chelsea that I imported from the UK. Also owned a 1982 MG Metro that was bored out to 1293. Restoring a 1981 Dublin Mini City.
- Contact:
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- NON Member
- Posts: 246
- Joined: Thu Jan 03, 2019 9:44 am
- Whats your location?: Ballybrittas, Co. Laois
- Region: Eastern
- What Minis have you?: I owned a 1978 Mini 850 when I was in my late teens. I owned a 1986 Mini Chelsea that I imported from the UK. Also owned a 1982 MG Metro that was bored out to 1293. Restoring a 1981 Dublin Mini City.
- Contact:
Re: 1981 Mini City 1000
All suspension parts are done now but I need to send the subframes and petrol tank off this week as the oven isn’t big enough for those.
I am sure there will be lots of other parts to powder coat when I start reassembling but I have the equipment to blast and powder now.
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- NON Member
- Posts: 246
- Joined: Thu Jan 03, 2019 9:44 am
- Whats your location?: Ballybrittas, Co. Laois
- Region: Eastern
- What Minis have you?: I owned a 1978 Mini 850 when I was in my late teens. I owned a 1986 Mini Chelsea that I imported from the UK. Also owned a 1982 MG Metro that was bored out to 1293. Restoring a 1981 Dublin Mini City.
- Contact:
Re: 1981 Mini City 1000
Next up is nickel zinc electroplating 

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- NON Member
- Posts: 246
- Joined: Thu Jan 03, 2019 9:44 am
- Whats your location?: Ballybrittas, Co. Laois
- Region: Eastern
- What Minis have you?: I owned a 1978 Mini 850 when I was in my late teens. I owned a 1986 Mini Chelsea that I imported from the UK. Also owned a 1982 MG Metro that was bored out to 1293. Restoring a 1981 Dublin Mini City.
- Contact:
Re: 1981 Mini City 1000
Heavy pitting on the fuel tank. Managed to weld it up using a curved piece of copper behind the steel to prevent blow through. Really happy with the results.
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- NON Member
- Posts: 246
- Joined: Thu Jan 03, 2019 9:44 am
- Whats your location?: Ballybrittas, Co. Laois
- Region: Eastern
- What Minis have you?: I owned a 1978 Mini 850 when I was in my late teens. I owned a 1986 Mini Chelsea that I imported from the UK. Also owned a 1982 MG Metro that was bored out to 1293. Restoring a 1981 Dublin Mini City.
- Contact:
Re: 1981 Mini City 1000
Some more powder coating and rebuilding of pedal box.
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- NON Member
- Posts: 293
- Joined: Mon Aug 24, 2020 10:27 am
- Whats your location?: Dundalk
- Region: Eastern
- What Minis have you?: 1983 Mini City 1000
- Contact:
Re: 1981 Mini City 1000
I see you've even done the rear floor ashtray!!
I put mine straight in the bin, hate to see ashtrays in cars.
Pedal box looks great, both my pedals had seized to the pin!
I put mine straight in the bin, hate to see ashtrays in cars.
Pedal box looks great, both my pedals had seized to the pin!

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- NON Member
- Posts: 246
- Joined: Thu Jan 03, 2019 9:44 am
- Whats your location?: Ballybrittas, Co. Laois
- Region: Eastern
- What Minis have you?: I owned a 1978 Mini 850 when I was in my late teens. I owned a 1986 Mini Chelsea that I imported from the UK. Also owned a 1982 MG Metro that was bored out to 1293. Restoring a 1981 Dublin Mini City.
- Contact:
Re: 1981 Mini City 1000
It will never be used. I just want to keep the interior items.
I will be putting back as much of the original interior as possible e.g. houndstooth seats etc.
The only non-original item that I will be changing will be converting from a round centre speedo to the oval centre speedo so I can include the oil pressure and temp gauges.
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- NON Member
- Posts: 246
- Joined: Thu Jan 03, 2019 9:44 am
- Whats your location?: Ballybrittas, Co. Laois
- Region: Eastern
- What Minis have you?: I owned a 1978 Mini 850 when I was in my late teens. I owned a 1986 Mini Chelsea that I imported from the UK. Also owned a 1982 MG Metro that was bored out to 1293. Restoring a 1981 Dublin Mini City.
- Contact:
Re: 1981 Mini City 1000
Pickup the subframes and petrol tank from the Carlow Coating.
Can start checking fitment with the new bushes prior to assembly.
Can start checking fitment with the new bushes prior to assembly.
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- NON Member
- Posts: 246
- Joined: Thu Jan 03, 2019 9:44 am
- Whats your location?: Ballybrittas, Co. Laois
- Region: Eastern
- What Minis have you?: I owned a 1978 Mini 850 when I was in my late teens. I owned a 1986 Mini Chelsea that I imported from the UK. Also owned a 1982 MG Metro that was bored out to 1293. Restoring a 1981 Dublin Mini City.
- Contact:
Re: 1981 Mini City 1000
Started assembling the rear subframe. Did a quick install first to ensure no issues.
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- NON Member
- Posts: 246
- Joined: Thu Jan 03, 2019 9:44 am
- Whats your location?: Ballybrittas, Co. Laois
- Region: Eastern
- What Minis have you?: I owned a 1978 Mini 850 when I was in my late teens. I owned a 1986 Mini Chelsea that I imported from the UK. Also owned a 1982 MG Metro that was bored out to 1293. Restoring a 1981 Dublin Mini City.
- Contact:
Re: 1981 Mini City 1000
For those that didn’t notice in the previous photo I put the back plates on the wrong side. Fixed now.
Started on the front subframe assembly
Started on the front subframe assembly
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- NON Member
- Posts: 246
- Joined: Thu Jan 03, 2019 9:44 am
- Whats your location?: Ballybrittas, Co. Laois
- Region: Eastern
- What Minis have you?: I owned a 1978 Mini 850 when I was in my late teens. I owned a 1986 Mini Chelsea that I imported from the UK. Also owned a 1982 MG Metro that was bored out to 1293. Restoring a 1981 Dublin Mini City.
- Contact:
Re: 1981 Mini City 1000
Installed the MiniSpares EVO cones into the front subframe. Quite a bit of compression required to get the original cone in after.
Used the fly wheel puller with an M14 high tensile threaded bar to make a homemade cone compressor. Now that the garage is wired for internet was able to stream The Masters in the background
Used the fly wheel puller with an M14 high tensile threaded bar to make a homemade cone compressor. Now that the garage is wired for internet was able to stream The Masters in the background
- Billy
- IMOC Paid Member
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- Whats your location?: Roscommon
- Region: Western
- What Minis have you?: 1967 Morris Cooper, 1967 Austin Mini auto, 1968 Wolseley Hornet x2, 1981 Clubman Estate
- Location: Roscommon
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Re: 1981 Mini City 1000
Multi-tasking
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- NON Member
- Posts: 246
- Joined: Thu Jan 03, 2019 9:44 am
- Whats your location?: Ballybrittas, Co. Laois
- Region: Eastern
- What Minis have you?: I owned a 1978 Mini 850 when I was in my late teens. I owned a 1986 Mini Chelsea that I imported from the UK. Also owned a 1982 MG Metro that was bored out to 1293. Restoring a 1981 Dublin Mini City.
- Contact:
Re: 1981 Mini City 1000
Haven’t posted in a while. Being doing a few odd bits here and there on the car. Last couple of days repairing the drivers side quarter panel with some success.
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- NON Member
- Posts: 246
- Joined: Thu Jan 03, 2019 9:44 am
- Whats your location?: Ballybrittas, Co. Laois
- Region: Eastern
- What Minis have you?: I owned a 1978 Mini 850 when I was in my late teens. I owned a 1986 Mini Chelsea that I imported from the UK. Also owned a 1982 MG Metro that was bored out to 1293. Restoring a 1981 Dublin Mini City.
- Contact:
Re: 1981 Mini City 1000
Took a photo of what the penetration looks like from underneath the quarter panel. Need to wire brush it and spray it with some etch primer
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- NON Member
- Posts: 246
- Joined: Thu Jan 03, 2019 9:44 am
- Whats your location?: Ballybrittas, Co. Laois
- Region: Eastern
- What Minis have you?: I owned a 1978 Mini 850 when I was in my late teens. I owned a 1986 Mini Chelsea that I imported from the UK. Also owned a 1982 MG Metro that was bored out to 1293. Restoring a 1981 Dublin Mini City.
- Contact:
Re: 1981 Mini City 1000
For some reason, I can't seem to attach images anymore to my thread or use the "Full Editor". Something seems broken since the cert got updated.
- The Marcos Graveyard
- IMOC Paid Member
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- Whats your location?: Longford
- Region: Eastern
- What Minis have you?: 1971 Mini Marcos.
1984 Mini Sprite - Modifications: 1380cc
Weber45
S/C CR gearbox and drop gears - Location: Longford
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Re: 1981 Mini City 1000
Colin seems to be able to add pics.
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- NON Member
- Posts: 293
- Joined: Mon Aug 24, 2020 10:27 am
- Whats your location?: Dundalk
- Region: Eastern
- What Minis have you?: 1983 Mini City 1000
- Contact:
Re: 1981 Mini City 1000
I'm adding my pictures via flickr bbcode, I think ctwomey is uploading to the forum and embedding them.
I think there are a few kinks to work out from the update to the website..
I think there are a few kinks to work out from the update to the website..

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- NON Member
- Posts: 246
- Joined: Thu Jan 03, 2019 9:44 am
- Whats your location?: Ballybrittas, Co. Laois
- Region: Eastern
- What Minis have you?: I owned a 1978 Mini 850 when I was in my late teens. I owned a 1986 Mini Chelsea that I imported from the UK. Also owned a 1982 MG Metro that was bored out to 1293. Restoring a 1981 Dublin Mini City.
- Contact:
Re: 1981 Mini City 1000
Thanks Colin for the tip about flickr bbcode. Issue seems to be with Full Editor and Preview.
Finished off the driver's side quarter panel window repairs.
Next job is replace the passenger side quarter panel as the existing one is badly dented and the window opening is heavily corroded. I think more effort involved trying to fix the existing one rather than replace it.
Do you think I need to brace the shell in order to replace the quarter panel? fyi out sills are off too.
IMG_9272
IMG_9774
IMG_9783
IMG_9794
Finished off the driver's side quarter panel window repairs.
Next job is replace the passenger side quarter panel as the existing one is badly dented and the window opening is heavily corroded. I think more effort involved trying to fix the existing one rather than replace it.
Do you think I need to brace the shell in order to replace the quarter panel? fyi out sills are off too.




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- NON Member
- Posts: 293
- Joined: Mon Aug 24, 2020 10:27 am
- Whats your location?: Dundalk
- Region: Eastern
- What Minis have you?: 1983 Mini City 1000
- Contact:
Re: 1981 Mini City 1000
I would brace between the B-posts, just to be on the safe side incase anything moves. Do you have to do the quarter panel waist rail?
Welds are looking very neat!
Welds are looking very neat!

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- NON Member
- Posts: 246
- Joined: Thu Jan 03, 2019 9:44 am
- Whats your location?: Ballybrittas, Co. Laois
- Region: Eastern
- What Minis have you?: I owned a 1978 Mini 850 when I was in my late teens. I owned a 1986 Mini Chelsea that I imported from the UK. Also owned a 1982 MG Metro that was bored out to 1293. Restoring a 1981 Dublin Mini City.
- Contact:
Re: 1981 Mini City 1000
Cheers, I have some small box section that I can make a brace with. The waist rails are in decent shape, I just need to replace some of the lip that spot welds onto the quarter panel. Will post a picture when I detach the upper part of the quarter panel from that section.
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- NON Member
- Posts: 246
- Joined: Thu Jan 03, 2019 9:44 am
- Whats your location?: Ballybrittas, Co. Laois
- Region: Eastern
- What Minis have you?: I owned a 1978 Mini 850 when I was in my late teens. I owned a 1986 Mini Chelsea that I imported from the UK. Also owned a 1982 MG Metro that was bored out to 1293. Restoring a 1981 Dublin Mini City.
- Contact:
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